FCG SPECIAL OPS
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OUR EQUIPMENT LIST FOR MANUFACTURING CUSTOM, PRECISION GEARS

 

GEAR HOBBERS

Qty - Description

2 - KOEPFER 200 CNC 7-AXIS AUTOMATED LOADING WITH SKIVING (2001, 2003)
2 - GLEASON 125 GH CNC - AUTO LOADING & CARBIDE REHOBBING, SPECIAL ACCURACY (1997, 2001)
2 - GLEASON 400 CNC (1998, 2009)
4 - KOEPFER 160B, (2) EXTENDED (1998, 2002) AND (2) STANDARD (2004, 2014)
1 - KOEPFER MZ130 (2008) CNC AUTOLOAD GEAR AND WORM HOBBER
1 - PFAUTER PE 125 HORIZONTAL 6 AXIS - 800MM SPLINE LENGTH (1995 )
1 - KOEPFER 300 CNC 7-AXIS AUTOMATED LOADING WITH SKIVING (2012)
2 - KOEPFER 200 CNC 7-AXIS AUTOMATED LOADING WITH WORM MILLING HIGH HELIX HOB HEAD (2007, 2008)
1 - BOURN AND KOCH 400 HORIZONTAL HOBBER W/EXTENDED LENGTH TO 1.8 METERS
1 - KOEPFER 153A HOBBING MACHINE
1 - KOEPFER 200 CNC 7-AXIS HIGH HELIX (2003)

 


 

GEAR SHAPERS

Qty - Description

1 - MITSUBISHI ST25 CNC HIGH SPEED GEAR SHAPER (2006)
2 - GLEASON PSA 300 WITH ELECTRONIC HELICAL GUIDE FEATURE & AUTOMATIC COLUMN INCLINATION , SPECIAL ACCURACY (2008/2011)
2 - GLEASON PSA 500 WITH ELECTRONIC HELICAL GUIDE FEATURE & AUTOMATIC COLUMN INCLINATION WITH FACE GEAR ATTACHMENT. 200 MM STROKE SPECIAL ACCURACY (2003, 2008)
1 - BOURN AND KOCH 450 SHAPER WITH RADIAL CROWNING
2 - MITSUBISHI ST40 CNC HIGH SPEED GEAR SHAPER WITH ELECTRONIC HELICAL GUIDE (2004, 2011)

 


 

GEAR AND THREAD GRINDERS

Qty - Description

1 - DRAKE GS:TE-LM CNC THREAD GRINDER (2006)
1 - KAAP VUS55P FORM GEAR GRINDER WITH INTERNAL GEAR GRINDING (2005)
1 - SAMPUTENSILI RI 400 TWIN GEAR GRINDER (2008)
1 - SAMPUTENSILI RI 375 CNC GEAR & THREAD GRINDER WITH INTERNAL GEAR GRINDING (2008)
1 - HOFLER HELIX 400 SK (2008)
1 - DRAKE GS:G2-LM200 CNC GEAR AND THREAD GRINDER WITH AUTO LOADING. (2010)
1 - REISHAUER RZ160 DUAL WORK SPINDLES GEAR GRINDER (2015)
1 - FELSOMAT FRC600 AUTOMATION CELL FOR RZ160 (2016)

 


 

QUALITY ASSURANCE EQUIPMENT

Qty - Description

1 - WENZEL GEAR TEC 350 ANALYTICAL CNC CHECKER (2005)
1 - MITUTOYO SURFACE TESTER SV-3000 WITH SURFPAK SOFTWARE (2014)
1 - ZEISS CONTURA COORDINATE MEASURING MACHINE (2001)
2 - MAHR DOUBLE FLANK ROLL TESTERS (2001)
2 - 9N PARKSON ROLL TEST UNIT WITH WORM ATTACHMENT
22 - VARI-ROLL GEAR CHECKERS & MASTER GEARS, (1) VARI-ROLL 4000 VARI PC
1 - OPG OPTICAL COMPARATOR QL20STD WITH SMART CHECK SOFTWARE (2001)
1 - ILLINOIS TOOL WORKS #265 HOB CHECKER
2 - FEDERAL AIR BORE GAGE (2000, 2006)
5 - SUNNEN BORE GAGE
1 - WILSON /INSTRON HARDNESS TESTER TT SERIES 2000 (2003)
1 - AST ROLL SCAN 200-1 GRIND BURN DETECTION CHECKER (BARKHAUSEN EFFECT- 2004)
1 - VINCO OPTICAL DIVIDING HEAD
1 - CIMWORKS VISUAL SPC SHOPFLOOR SOFTWARE (2000)
1 - UNIVERSAL TECHNICAL SYSTEMS INTEGRATED GEAR ANALYSIS SOFTWARE AND TK SOLVER VERSION 6.0.3
1 - COMPLETE INSPECTION ROOM--CERTIFIED MASTER TO MIL-L-45208A, GAGE CONTROL MIL-STD-45662, ISO 9001:2000; AS 9100; ISO 13485 MEDICAL CERTIFICATE
1 - KLINGELNBERG P65 ANALYTICAL CNC CHECKER (2012)
1 - WENZEL GEAR TEC LH87 CMM WITH ROTARY TABLE FOR GEAR INSPECTION (2014 SOFTWARE UPGRADE)
1 - WENZEL GEAR TEC WGT 500 ANALYTICAL CNC CHECKER (2007)
1 - PRECISION GAGE G3 GEARMASTER 15" C.D. WITH HIGH CENTER & WORM ATTACHMENT (2006)
1 - GLEASON 6 UNIVERSAL ANGULAR POWER GEAR TESTER
1 - UNIVERSAL TECHNICAL SYSTEMS GEAR ANALYSIS SOFTWARE AND TK SOLVER WITH 2008 VERSION
1 - ZEISS STEMI 2000C MAGNIFICATION SYSTEM
1 - DIGIT DOB.8 -MEASUREMENTS OVER AND BETWEEN PINS (2006)
2 - MITUTOYO DIGIMATIC HEIGTH GAGE MODEL HDS H24C (2007)
4 - MAHR HEIGHT GAGES (2006-2007)
1 - STUHR BENCH CENTER #434-34-GI 60" (2008)
1 - ILLINOIS TOOL WORKS 365 HOB CHECKER
2 - KEYENCE IM 6225 IMAGE DIMENSION MEASURING SYSTEM (2015, 2016)
1 - MANTIS VISION STEREO MAGNIFIER
1 - AMSCOPE STEREO MISCROSCOPE
1 - HAWKEYE PH07-NVK-7 BORESCOPE

 


 

SECONDARY EQUIPMENT

Qty - Description

1 - VALE ESMA CHEMICALS ULTRA SONIC CLEANER (1989)
2 - HURCO VM-1 MACHINING CENTER (2007)
1 - WILTON VSG 20 DRILL PRESS (2000)
1 - DENISON 4 TON HYDRAULIC MULTI-PRESS
1 - HIGH SPEED SPECIAL ACCURACY CENTERING MACHINE
1 - CHEVALIER 3 AXIS SURFACE GRINDER (1998)
2 - 5 TON, 48" STROKE HORIZONTAL OHIO BROACH (REBUILT 1998)
1 - SUNNEN EC-3500 POWER STROKED HONE (1994)
1 - JENFAB MINIBELT WASHER/DRYER (2007)
1 - TASC MASTER AQUEOUS CLEANING SYSTEMS
2 - CHAMFERMATIC DEBURRING MACHINES (2000, 2001)
2 - ROTO-FINISH GEMINI VIBRATORY TUMBLER WITH REM ISOTROPHIC FINISHING (2001,2009)
1 - COMCO PRO CENTER DF1400 MICRO BLASTER WITH 20X OPTICS MICROSCOPE
1 - ROFIN A-B LASER STARMARK ENGRAVER (2001)
1 - HURCO CNCVMX42 MILLING MACHINE (2005)
1 - SUNNEN SV1005 CROSS GRIND HONE (2007)
2 - KELLENBERGER KEL-VISTA TYPE UR UNIVERSAL CYLINDRICAL GRINDING MACHINE MODEL 175-600 (2007)
1 - CENTRIC SENJO SEIKI PLC 101SAII AUTOMATIC CHAMFERING MACHINE W/ SWIVEL WORK SPINDLE (2008)
1 - SUNNEN SV 1015 CROSS GRIND HONE WITH FOUR STATIONS (2009)
1 - BRIDGEPORT KNEE MILL SERIES ONE WITH DIGITAL READOUT
1 - CYCLONE MODEL 3824 SER#6446 DRY SAND BLAST (2010)
1 - SCHUBERT DB56 55 SERIAL#11917 PAPER AND WATER FILTER (2009)
1 - OBERLIN MODEL OPF-18 CENTRALIZED FILTRATION SYSTEM & ENERGY SAVING OUTSIDE AIR CHILLDER (2008)
1 - MAZAK VERTICLE CENTER SMART 510C 4-AXIS MACHINING CENTER (2015)
1 - BRYANT CENTER HOLE GRINDER
1 - SUNNEN MBB-1600 PRECISION HONING MACHINE
2 - NEFF D4-5M HYDRAULIC PRESS (1995)
1 - USACH 100-T4 CNC ID/OD GRINDING MACHINE (2015)
2 - STARRETT PRECISION OPTICAL COMPARATOR HE400
1 - CCP CC-14L OPTICAL COMPARATOR (2011)
2 - OKUMA GA-26TX650 EXT GRINDER; ONE WITH AUTOMATION (2015)
1 - TY MILES MB-8-24-60 VERTICAL BROACH (REMANUFACTURED 2015)

 


 

ADDITIONAL EQUIPMENT

Qty - Description

1 - KOEPFER HOB SHARPENER WITH SPIRAL GASH(2002)
1 - STAR/SU PTG-1 HOB AND SHAPER CUTTER SHARPENER (2008)
1 - BARBER-COLMAN MODEL HOB SHARPENER (2 1/2-2)

 


 

TURNING EQUIPMENT

Qty - Description

1 - CLAUSING COLCHESTER MASTIFF V/S LATHE (2003)
1 - TAKISAWA TT200 TWIN SPINDLE, TWIN TURRET WITH GANTRY LOADER (2011)
5 - HARDINGE LATHES
1 - HARDINGE RS51 MS4 SUPER PRECISION BLANKING LATHE WITH SUB SPINDLE AND LIVE VERTICAL AND HORIZONTAL TOOLING (2009)
2 - HAAS ST20-SS EACH WITH 10" AIR CHUCK AND 8" STD. HYDRAULIC CHUCK (2013)
2 - OKUMAS LB3000 EX II-M, WITH LIVE TOOLING, 1 WITH 48" BAR FEEDER ATTACHMENT (2013)